From Concept to Production: How Custom Metal Detectable Seals are Designed and Manufactured at Nuraseal

When handling pharmaceuticals or food and beverages, nothing matters more than ensuring safety. At Nuraseal, we specialize in the production of custom metal detectable seals that meet the highest standards of quality, compliance, and performance. But what truly sets us apart is our fully integrated in-house process—from concept to finished product.

Step 1: Reverse Engineering

The journey begins with understanding the customer’s specific needs. Whether replacing an existing seal or developing a new one, our reverse engineering process allows us to analyze samples, define material compatibility, and detect potential performance improvements. This step ensures our solutions are not just replacements—they’re upgrades.

Step 2: CAD Design & In-House Tooling

Once specifications are finalized, our design team creates precise CAD drawings tailored to your application. We don’t rely on external vendors—all tooling is developed in-house, giving us full control over design accuracy and project timelines.

This also means rapid prototyping is faster, changes are more efficient, and the final product aligns exactly with customer needs.

Step 3: Production & Quality Control

From compound selection to molding and inspection, every phase of production is handled at our own state-of-the-art facility. Our custom metal detectable seals are embedded with detectable materials, triggering standard metal detectors and X-ray systems for even the smallest fragments—helping mitigate contamination risks.

The seals undergo rigorous quality checks, including visual inspection, dimensional testing, and metal detectability verification—ensuring compliance with FDA & HACCP standards.

Step 4: Finishing & Customer Delivery

Once molded and inspected, the seals are finished, packaged, and prepared for dispatch. The result? A high-performance, fully traceable sealing solution delivered with confidence and speed.

Why Nuraseal?

  • Full control of the design-to-manufacture process
  • Lower costs by eliminating third-party expenses and delays
  • Faster turnaround time and design flexibility
  • Industry-specific expertise in Pharma & F&B-grade sealing & beyond
  • Custom solutions with safety at the forefront
  • Made in Canada

Whether you’re upgrading your line or facing a unique sealing challenge, Nuraseal is your partner in developing metal detectable seals that work as hard as your process demands.

Contact us at info@nuraseal.com or call 1-888-687-2732.

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